Understanding EGCS (Exhaust Gas Cleaning Systems) for Marine Vessels

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Exhaust Gas Cleaning System (EGCS) Explained

EGCS (Exhaust Gas Cleaning System), also known as a scrubber, is an essential environmental technology that helps ships reduce sulphur oxide (SOx) emissions.

Overview of EGCS

An exhaust gas cleaning system removes harmful substances from ship engine or boiler emissions before they are released into the atmosphere. Wet scrubber systems use water to interact with exhaust gases, removing sulphur oxides, while ensuring wastewater and sludge are safely treated.

Figure 17 Exhaust gas cleaning system basic components
EGCS Overview Diagram

Main Components of EGCS

1. Scrubber Unit 🚀

  • Location: Usually installed high up in the ship, near the funnel.
  • Function: Mixes exhaust gas with seawater or freshwater to remove sulphur oxides.

2. Washwater Treatment Plant 💧

  • Purifies the washwater, removing pollutants to meet environmental discharge standards.

3. Sludge Handling Facilities 🗑️

  • Collects sludge generated by washwater treatment, stores it onboard, and ensures safe disposal at port facilities.

Types of EGCS

Open Loop System 🌊

  • Uses seawater for scrubbing, with treated water discharged back to the sea.
  • The natural alkalinity of seawater neutralizes acidic substances.
  • Typical water usage: 45 m³/MWh
Figure 18 Open loop exhaust gas cleaning system
Open Loop System Diagram

Closed Loop System 🔄

  • Uses freshwater with alkaline chemicals (e.g., caustic soda) for scrubbing and neutralization.
  • Washwater is recirculated, with minor losses replenished by freshwater.
  • A small portion of washwater is treated before discharge, with typical discharge rates of 0.1–0.3 m³/MWh.
Figure 19 Closed loop exhaust gas cleaning system
Closed Loop System Diagram

Hybrid System ⚡

  • Capable of operating in both open and closed loop modes.
  • Closed loop mode can use either seawater or freshwater, making it flexible for different operating regions.
Figure 20 Hybrid exhaust gas cleaning system open loop operation 1030x724 1
Hybrid System Diagram

Advantages of EGCS

  • Significantly reduces sulphur oxide (SOx) emissions, ensuring compliance with international environmental regulations.
  • Protects marine environments and improves air quality.
  • Provides flexibility with open loop, closed loop, or hybrid operation depending on voyage requirements.
Figure 21 Hybrid exhaust gas cleaning system closed loop operation 1030x724 1
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